Hydraulic rotor operated butterfly valve



p 1942- P. A. KINZIE EIAL 2,295,667

HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Original Filed June 13, 1935 10 sheets sheet i IINVENTORS Phi/lip A.Kl'nz1'e John L. Savage J Y Merle E Namz 'A-TTORNEY P 1942' P. A. KINZIE s'rm. 2,295,667

HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Original Filed June 13, 1935 10 Sheets-Sheet 2 Fig. 2 11a 21 47 f N I TA H E1 H 44 50 |NVEN TORS Phillzp A, Kinzze 4g 52 John L Savage f 48 51 BY Merle E. Nantz %RWATTQRNEY $5 1 3 m5 6 T t Kva 6 e N a Q a E 5 & V .5 w m.PL 5 I I .7. I 2 w 5 .zh e h 5 L/JOM S PJ m 5 m 0 Fig. 4

P A KINZIE EIAL HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Original Filed June 13, 1935 OPEN so e Sept.- 15, 1942.

Sept. 1942- P. A. KINZIE ET AL 2,295,667

HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Original Filed June 15, 1935 10 Sheets-Sheet 5 Fig. 6

BY ggg ii ziixi i Sept. 15, 1942. P. A. KINZIE. ETAL 2,295,667

HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Original Filed June 13. 1935 10 Sheets-Sheet '7 I L J fi l= :1

198 243 Lg 2562 193 0 Q 9 Q) 5 Q a 19 g S 171 j John LSava f BY Merle ENanZ &Z.WTTORNEY Sept. 15, 1942. P. A. KlNZlE ET AL 2,295,667

' HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Original Filed June 13, 1935 10 Sheets-Sheet 8 6 0 e w x a w 26 2 2 RHPII. a m mKma N WAW m m 1 w e A W? 3 l 4 PJM .II 2

SeptQlS, 1942.

P. A. KINZIE ETAL HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Original Filed June 13, T935 10 Sheets-Sheet 9 Fig. 16

ATTORNEY Sept. 15, 1942.

P. A. KlNZlE ET AL HYDRAULIC ROTOR OPERATEIS BUTTERFLY VALVE Original Filed June 13, 1935 10 Sheets-Sheet 10 INVENTORS P/NY/Ip A. KinZ/e John L. San aye 15 BY Mer/eE/Vmztz WTTORNEY Patented Sept. 15, 1942 HYDRAULIC ROTOR OPERATED BUTTERFLY VALVE Phillip A. Kingie, John L. Savage, and Merle E.

Nantz, Denver, Colo., assignors to Universal Hydraulic Corporation, D

tion of Colorado Original application J in 26,386, now Patent No.

4, 1939. Divided and this enver, 0010., a corporane 13, 1935, Serial No.

2,152,651, dated April application February 7, 1939, Serial No. 254,996

17 Claims.

This invention relates to improvements on valves and hydraulic torque mechanism wherein closure is eiiected by torque applied to a pivotally mounted closure member; more particularly, to butterfly valves of the type disclosed in the application of Phillip A. Kinzie ,1 at, Serial No. 660,284 filed March 10, 1933, now Patent No. 2,053,668 issued September 8, i936. The present application constitutes a division of our formerly copending application Serial No. 26,386 filed June 13, 1935, now Patent 2,152,65 granted April 4, 1939.

The valve, torque mechanism and appurtenant features, as described in this application, are primarily intended for severe service, wherein unusually large water loads are imposed on the closure memb r with the resulting enormous torques required for successful operation of the closure member, as is the case in many of our modern power plants. While the foregoing is cited as a specific application of our invention, the field of usefulness extends to all installations where the fiQW of a fluid is interrupted within a pipe or conduit in a manner analagous to that of a butterfly valve. Further, the torque mocha anism may be readily applied to installations other than valves, where powerful, compact torque units are used; such as, steering gear mechanisms for ocean liners or other naval vese sels.

Our invention has an an object, a torque unit, rigidly mounted on the valve body member and concentric with the stem bore and pivotal axis of the closure member.

Our invention has as an object. the arrangement, whereby all torque reactions are dissipated within the valve structure.

Our invention has as an object, a flexible means, whereby torque is applied to the closure member without imparting bending moments to said closure member or the interconnecting elements.

Qur invention has as an object, a flexible means, whereby deflections oi the closure element when subjected to fluid pressure are not transmitted to the torque producing unit,

Our invention has an an object, a means, whereby the aforementioned flexible element operates in a bath of oil, further, said oil bath is protected against the intrusion of foreign solids or liquids of an abrasive or corrosive nature.

Our invention has as an object, the improved arrangement of the oil reservoir system wherein passage with appropriately disposed connecting ports.

Our invention has as an object, the improved arrangement wherein oil is delivered directly to the operating chambers through the housing cylinder without the use of cored ports.

Our invention has as an object, the improved arrangement for directing oil into the diametrically opposed operating chambers by ports directly through the torque imparting member.

Our invention has as an object, an improved construction, wherein, the torque reaction .elements or stators become integral and symmetrical elements of the housing cylinder.

Our invention has as an object, an improved brake release means, whereby fluid used for releasing the brake members is automatically discharged directly into the main reservoir upon release of the pressure within the operating chambers.

Our invention has as an object a means, whereby a control unit is attached to the torque unit without the use of auxiliary piping.

Our invention has an an object, a self-contained control unit, with a single hydraulically balanced control valve, operated by electrically actuated means, automatically controlled, and so arranged that movement along its axial center line effects control of the torque unit.

Our invention has as an object, an automatic spring-loaded relief means within the control unit, whereby excessive pressure is relieved by bypassing operating fluid to the reservoir.

Our invention has as an object, a means, whereby all operating fluid originally introduced into the reservoir system or afterwards circulating through said system during operation of the torque unit, is kept free of foreign substances by means of a screen built into the control unit.

Our invention has as an object, the means, whereby the torque unit can be hydraulically locked by the use of coordinated valves within the control unit,

all reservoir areas are interconnected by a central "of bypassing line fluid around the valve, from upstream to downstream side, whereby pressures at opposite sides of the valve are equalized, and whereby the energy of discharge of the bypassed fluid is dissipated without shock or damage to associated parts of the valve structure and conduit.

Further, our invention has as an object, the automatic co-ordination and sequencing of all component elements by use of inter-related electrical, hydraulic and mechanical controlling means.

Further our invention has as an object, an arrangement wherein all component parts of a butterfly valve blend into and compose a compact and harmonious structure.

With the foregoing in view there will now be described, specific embodiments of the invention for the purpose of satisfying the patent statutes, and which have been illustrated in the accompanying drawings forming a part hereof, and wherein:

Fig. 1 is an elevation of the complete butterfly valve unit, looking upstream along the axial center line of flow;

I Fig. 2 is a sectional view taken on the plane 2- -2 of Fig. 1;

Fig. 3 is a plan View of the unit, partly broken 'W JY;

Fig. 4 is an elevation of the hydraulic rotor;

Fig. 5 is a sectional view taken substantially on the plane 5-5 of Fig. 4;

Fig. 6 is a sectional plan view taken substantially on the plane 6-6 of Fig.5;

Fig. 7 is an enlarged fragmentary section of Fig. 6 showing the stator seal and check valves;

Fig. 8 is an enlarged fragmentary section of Fig. 6 showing the rotor seal and check valves;

Fig. 9 is an enlarged fragmentary section,

taken at the top of Fig. 5, showing the brake release valve;

Fig. 10 is a sectional view taken on the plane Iii-ll of Fig.6;

Fig. 11 is a sectional view taken on the plane H-I| of Fig. 6;

Fig. 12 is a plan view of the rotor control unit;

Fig. 13 is a front elevation of the rotor control unit;

Fig. 14 is a sectional plan taken on the plane i i-l4 of Fig. 13;

Fig. 15 is a sectional view taken on the plane |5-i5.of Fig. 12;

Fig. 16 is .a sectional view taken on the plane IBI6 of Fig. 13;

Fig. 1'? is an end elevation of the rotor control unit;

Fig. 18 is a sectional view on the plane l8i8 of Fig. 15

3 and 4, set into mating bores at the top and bottom Of the leaf and extending through th bores in the hubs of the body i. The upper stem 3 communicates with the torque unit by means of the coupling 5 while the lower stem 4 is received within spider bearing 6 and axially supports the leaf 2, stems 3 and 4 and the leaf seals 1 which are retained within a groove at the periphery of the leaf 2. Two by-pass units, consisting of the needle valves 8, the electrically operated needle valve controls 9, the manually operated emergency gate valves 13 and the inter-connec ing piping H, are symmetrically mounted on optheir outlets ll at the downstream side of the leaf 2 in a conically formed portion of th valve body l, and these outlets, which are shown are in alignment, cause the b-y-passed line fluid to be discharged into the fluidway in opposing streams, whereby the energy of the streams is dissipated, by impingement of one stream against the other, without damage to the associated structures.

The torque unit is superimposed on the upper flange of the body I and is aligned and secured thereon by the rotor base If, on which is mounted the motor l3, oil pump M and the grease pump unit I5. The cylinder I6 is mounted on the upper flange of the rotor base i2 and has mounted thereon, the rotor control unit 51 and the control panel l8. Mounted above is the brake cylinder l9 and the cover 20 with the indicator cover 2| on top. The foregoing assembly is shown on Figs. 1, 2, and 3.

The body I is composed of two halve bolted together on the horizontal center line by the studs 22. In order to provide the necessary number of studs to resist the parting effort of the water pressure and still secure adequate space for tightening the tud 22, they are alternately extended through the upper and lower flanges of the body I. At the top and bottom of the body the hubs 23 (Fig. 2) are bored to receive the stem collars 24 and the rocking bushings 25.

Rigidity of the body for supporting the torque unit and leaf as well as the body itself is very essential to prevent the body becoming out of round and preventing the proper seating of the sealing members I (Fig. 2) on the leaf with the cooperating seating members 26 (Fig. 5) in the valve body I. Rigidity is secured. by means of the semi-crescent T shaped ribs 2'! on the transverse pivotal center line, which extend from the upper and lower flanges of the valve body and blend into the supporting .pads 28 (Fig. l). The reducing cone shape of the body is another factor in securing a rigid member. The rigidity of the body is further augmented by the crescent shaped extensions 29 on the downstream flange 30 which are connected to the hubs 23 by the longitudinal rib sections 31 (Figs. 1 and 2). The upstream flange 32 has similar crescent shaped extensions connecting directly with the upper and lower hubs 23.

The hole 33 and flange face 33 are provided for attaching suitable drainage piping.

The inwardly extending stub ends of the stems 3 and 4 are pressed into vertically aligned symmetrical bores in the hubs of the leaf 2 allowing the stem flanges 35 to bear tightly against the outwardly facing mating surfaces of the leaf. The fitted screws 36 through the stem flanges 35 are threaded into the leaf and transmit the turning effort of the torque unit to the leaf and maintain the stems in rigid attachment thereto. Each of the stem flanges has a turned groove containing the piston rings 31, which are retained within the groove by the stem collars 24 (Figs. 2 and 5). The outwardly extending ends of the stems are journaled within the rocking bushings 25, which are contained in bores through the body hubs 23. These rocking bushings 25 are loosely fitted within their mating bores and have their exterior surface curved, so that, when the leaf deflects the attendant angularity of the stems (about 10 minutes in this case) is compensated by the bushing rocking to a position normal to that angle; thereby preventing any reverse bending moments in the stems or causing excessive bearing pressures within the journal. A complete description of this bushing is given in the patent to P. A. Kinzie No. 2,103,465 issued ,December 28, 1937. Grease is delivered to the bearing through the pipes 38 (Fig. 5) threaded into the rocking bushings and passing through the drilled hole 39 which is of slightly greater diameter than that of the pipe 33. A thread at the outer end of the drilled hole 39 receives the packing member 40 containing the packing 4| which is retained by the gland 42. Thus it will be seen that as the bushing rocks, the vertical motion will be compensated by the enlarged hole 39 while lateral motion will be free to compensate itself through the slip joint eifected by the packing members. A further object for providing the clearance around the pipe 38 is that it allows a communicating relief pipe (not shown) to be attached to the packing member 40 and thereby regulate the grease pressure in the space between the exterior curved surface of the rocking bushing and the bore of the hub 23. The stuffing box 43 containing the packing 44 which is retained by the gland 45 also serves to prevent rotation of the rocking bushing by means of a key on the center line of flow which engages a mating keyway in the rocking bushing as is fully described and illustrated in the aforementioned Patent No. 2,103,465. It will be noted that slight clearances are allowed on the interior diameters of the stufling box 43 and the gland 45 so that the angularity of the stems will not cause cramping or 5 crushing at these points. The packing 44 within the stuflin-g box 43 tightly contacts the adjacent surfaces of the stems; being plastic enough to compensate for the minute movements due to the leaf deflection and still maintain a tight seal; thereby preventing the escape of grease or water. It will also .be noted that the piston ring 31 and the packing 44 form a dual seal, thereby allowing the packing 44 to be replaced and permitting the removal of the stufiing box 43 and rocking bushing 25 without dewatering the penstock or conduit; the leaf being retained by the stem flanges 35 within the mating counterbores in the stem collars 24.

The leaf seals 1 at the periphery of the leaf 2 (Fig. 2) are adjustable by means of the wedges 46 and the adjusting screws 41 in order to effect water tight sealing of the leaf in the closed position. A further and complete description of these seals is given in the patent to P. A. Kinzie et al., is

duced stem extension 48 is matingly received within the adjusting nut 49 which rests on the roller type anti-friction bearing 50; retained within the central bore in the spider bearing 5. The stem extension 48 and adjusting nut 49 comis held stationary by inserting a pin in the nut 49 through the lower hole 5!, and rotating the leaf either manually or by use of the torque unit, the correct vertical position of the leaf is obtained. The pin is then removed from the lower hole 5|, and a hole is drilled through the adjusting nut into the stem extension, using the upper hole 52. A dowel driven into this drilled hole will cause the stem extension and adjusting nut to ro- 2. tendency to rotate the cylinder about the central '4. all

late. in unison and thereby retain the leaf in the justed posi ion.

By reference to the Figures 1 to 11, it will be seen that the rotor base [2 is positioned concentrically with respect to the bores in the hubs 23 of the body I and the normal axes of the leaf 2 by the turned shoulder 53 which is matingly received by the bore in the rotor base l2 (Fig. 5). Further, the lower flange is rigidly secured to the upper flange of the body by the fitted studs 54 which also serve to transmit the torque reaction to the body. The upper flange of the rotor base 42 is concentrically attached to the cylinder l6 by the studs 55. Within the central counterbore, the downwardly facing stuffing box 56, containing the packing 5'! which is retained by the gland 58, prevents the escape of the operating fluid (oil) around the coupling 5. The diaphragm which is Welded within the central bore of the coupling 5 prevents oil escaping through the interior of the coupling.

Thus it will be seen that the shoulder 59 on the coupling by bearing against the stufling box 55 will retain the coupling 5 with the torque unit, and eliminate the necessity of draining the operating fluid therefrom should it be desired to remove the assembled unit.

The upper and lower portions of the coupling 5 matingly engage the splines 61 on rotor hub 63 and the splines 62 on the upper stem 3; the slight clearances allowed when machining these splines being sumcient to accommodate the misalignment between the rotor hub 63 and the upper stem 3 due to the deflection of the leaf.

An oil cup 64 is provided for oiling the stem splines access for oiling being provided through the symmetrical openings 65 in rotor base. Unreasonable escape of oil from this area is prevented by the felt packing rings 66 in the reduced end of the coupling 5 which enters the sheath 6'! which is Welded fluid tight to the upper stem. The escape of oil around the top of the sheath is an advantage since it will prevent the entrance of any water, which may escape past the packing 44, from entering and corroding the splines. The relief holes 68 prevent a counteracting head of water being built up at the coupling and sheath joint by allowing all escaping fluid to pass through the wall of the gland. Waste fluids will be collected in the circular recess 69 and removed by the pipe 16 thereby preventing unsightly streaks on the exterior of the valve body. With the foregoing construction in mind it will be apparent that the splines are completely protected against the intrusion of foreign fluids or solids.

The cylinder IS, in which the rotor H is contamed-(Figs. 3, 5, and 6), is of ribbed construction, having a relatively thin-walled interior cylinder reinforced by circumferential and vertical T shaped ribs; thereby, producing a cylinder which is more rigid, cheaper, and more easily manufactured than a cylinder of comparative strength made with a single heavy wall. It will H- be noted that the core holes 12 in the circumferprise a leaf positionmg means, wherein, the nut ential ribs are reinforced by a small head which carries the stresses around these holes and prevents their weakening the rib section.

Diametrically opposite on the interior of the cylinder l5 (Figs. 3 and 6), are the torque reaction members or stators l3 and '54; formed by inwardly curving walls originating at the interior of the cylinder wall. The tendency of the stators tor-state about their own centers as well as the axes is overcome by the keys 19 (Figs. 5 and secured to the top and bottom of the stator elements and entering mating keyways in the rotor base I2 and brake cylinder I9, and by the dowels I6 secured in the cylinder by the auxiliary pins 'lI (Figs. 5, 10 and 11) Aside from the purpose of transmitting the torque reactions, the dowels 16 are located in such a manner that they aid in preventing undesirable deflections of the cylinder walls when pressure is imposed in either chambers A and A or B and B (Figs. 3 and 6). The inwardly extending portion I9 on the stators (Figs. 6 and '7), is bored to receive the rotor II and is grooved to receive the rectangular seal bars I8. These bars are retained within their respective grooves by the shouldered fillister head cap screws 89 (Fig. 10). The seal bars I8 are held in contact with the curved surface of the rotor II by the springs 8I and by introducing oil pressure into the space 82 behind the seal bars.

, This space 92 is rendered fluid tight by the U shaped leather seal 86, which is secured to the inner face of the seal bar 78 by the metal bar 81 and the screws 88. The check valves 83 (Figs. 6 and 7 are assembled in the stators I3 and 14 in such a manner that they oppose each other; hence, when pressure is introduced through one check valve the ball 84 in the opposite check valve seats within the retainer 85 thereby preventing the by-passing of pressure fluid and allowing pressure to be built up behind the seals in the space 82 (Fig. 10) and force them into fluid tight contact with the rotor. Further, the contacting face has the groove 89 which is in communication with the reservoir through the chipped groove 90 and the mating groove 9| (Fig. 10). From the foregoing it will be apparent that the seal bars 19 will work equally well regardless of whether pressure is introduced from chambers A and A or B and B. 7

Operating fluid is delivered to chamber A through the port 92 (Fig. 6), and to chamber B through the port 93. Ports 94 and 95 communicate with the reservoir and perform functions which will be hereinafter described. It will be noted that these ports are formed by pipes cast integral with the cylinder I6 thereby assuring full sized port openings and eliminating the danger of unremoved core sand entering and scoring the finished surfaces of the interior members. The rotor II has two diametrically opposite vanes extending from the central hub to the cylinder wall thereby dividing the interior of the cylinder into four chambers. Chambers A and A are intercommunicating through the pipe 96; chambers B and B being similarly connected by the pipe 91. The rotor is centrally retained within the cylinder by the anti-friction collars 98 and 99 (Figs. 5, 10 and 11), which enter mating bores in the rotor base and brake cylinder. The stop bars I00 (Fig. 6), and shims IOI secured to the stators by the screws I92 provide a means for slight adjustment for the point of stoppage of the rotor ll at the full open or closed position, relative to the butterfly leaf.

The vanes of the rotor are grooved to receive the horizontal seal bars I03 (Figs. 5 and 11) and the vertical seal bars I 94 which are mortised into the seal bars I93. These seals are installed and function similar to the stator seals; therefore identical parts will be indicated by the same numerals. The seal bars I03 and I04 are held in contact with their respective cooperating surfaces by the springs 8! and by oil pressure introduced into the space I05 through the holes I06.

The check valves 83 in the rotor vanes function in the same manner as those in the stators. The continuous U shaped leather seal I01 attached to the inner faces of the seal bars I03 and I94 keep the passage I05 fluid tight. The groove I08 in the contact faces of seal bars I93 and I04 communicate through grooves I09 and H0 (Fig. 11), to the reservoir.

The ring seals I II contained within grooves in the rotor base and brake cylinder prevent leakage past the hubs of the rotor. The ring seals III like the rotor and stator seals are held against the cooperating surfaces by springs 8| and have a U leather seal IIZ. Pressure is introduced behind the seals in the space II3 by drilled holes II I (Figs. 5 and 10), communicating with the space 82 behind the stator seals I8. These seals likewise have a central groove II5 which is in communication with the reservoir through the grooves I09 and H0.

The rotor extension II6 (Fig. 5), concentric with and rigidly attached to the rotor II by the fitted screws II'I, has machined thereon the splines II8, which slidably engage mating splines in the brake disks II9.

The opposing cones of the brake disks II9 are held in frictional engagement with mating seats in the brake cylinder I9 and. the cover 20, by the compression springs I20. The inner hubs are matingly received by bores in the brake cylinder I9 and the cover 20, and are provided with the piston rings I2I to prevent escape of fiuicl pressure past these hubs. The seal ring I22, set into cooperating grooves in the brake disks II9, prevents the intrusion of fluid pressure between the inner faces of the brake disks. Further, this inner area is provided with the holes I23 communicating with the central passage I52.

The brake cylinder I9 and cover 20 are secured to the cylinder I 6 by the studs I 24. Torque from the upper brake disk is transmitted from the cover to the brake cylinder by the horizontal dowels I25.

The automatic brake release valve I26 is contained within a bore on the downward facing surface of the cover 20. The flanged valve member I2! (Fig. 9), is bolted fluid tight to the cover and is centrally bored to slidably receive the valve member I28, which is normally held in the downward position by the spring I29 and is retained by the nuts I30 and I3I threaded into the upper and lower portions of the central bore. The top of valve I28 is counterbored and has an extending stub for centralizing the spring I29, while the lower portion has the annular groove I32 and drilled holes I33. The upper retaining nut I30 is counterbored to receive the spring I29, while the lower retaining nut I3I has a central port I34 and is recessed at the top to permit communication with the drilled holes I33. Fluid pressure is introduced to the upper surface of the valve I28 by the drilled hole I35, the annular groove I36 and the drilled holes I31 and I38. Thus, it will be apparent that when pressures of the same intensity are introduced on the upper and lower portions of the valve I28 the valve will remain in the normal or closed position through the differential effected by the spring I29; however, when pressure is released from the upper portion of the valve I28, as is the case when the oil pump motor is stopped, the continuing pressure on the underside of the valve I28 effected by the springs 529 will cause the valve I28 to move upward along its axial center line and bring the annular groove I32 into communication with the annular port I39 thereby allowing the discharge of fluid pressure into the reser'-- voir above through the hole I40; likewise, fluid pressure will be discharged around the lower lip of the valve into the annular port MI and thence into the annular groove I35 through the holes I42.

The indicator cover 2| (Figs. 1, 4, and has an aperture through which the position of the valve may be directly read by the graduations on the indicating dial segment I43 which is rigidly attached to the stem extension II6. Electrical position indication is provided by the selsyn transmitter I53, attached to the plate I45, extending into the counterbore at the top of the stem extension H6. On the selsyn shaft the coupling I36 engages a plate diaphragm which is welded fluid tight within the aforementioned counterbore.

The mercury switch Ifi'I (Fig. 5) is mounted on a bracket, rigidly secured to the indicator cover 2!, and is actuated by a trip on the top of the stem extension.

The reservoir areas, M3 in the rotor base I2 and I49 in the cover 29 are intercommunicating through the central passage and. reservoir area I52 by the drilled holes I50 and I 5| The reservoir areas I53 and I54 in the stators (Fig. 6) communicate with the area I49 through the hole I55 and with the area beneath the lower brake 7 disk hub through the passage I56. The holes I5'I provide communication of the area under the brake disk hub with the central passage I52. The ferrules I56 (Figs. 5 and 10), provide fluid tight connection between the cylinder, brake cylinder and rotor base, in the passages I55 and I56.

The details of the rotor control unit are illustrated in Figs. 12 to 21 inclusive. By reference to these figures it will be seen that four ports I59, I58, HM and I62 (Fig. 14), mate with the ports 9 93, 92 and 35 (Fig. 6), respectively. The control valve I53 which is of the spool type is so designed that two pairs of ports are brought into communication at once and is so arranged that movement along the axial center line reverses the direction of flow through the aforementioned ports.

The movement of the control valve I63 is automatically and electrically controlled and is produced by the motor I54 (Figs. 13 and 14). The motor IE4 is connected to the worm shaft I65 by the coupling I56, and drives the worm gear I61 through the worm I68 which is keyed to the worm shaft I65 (Figs. 20 and 21). The worm bearing I69 adjacent to the coupling is provided with the packing I15 and gland III to prevent the escape of lubricating oil placed therein through the T I'I2, while the worm bearing I'I3 on the opposite end is bored to receive the extending end of the worm shaft I55. The holes I'M provide lubrication for these hearings. The worm gear IE1 is in keyed engagement with the extended hub of the planetary pinion H5. The planetary gear I16 meshes with the pinion I15 and with the stationary internal ring gear ITI and rotates on the pin I18 set into the rack crank I'I9; hence, when the pinion I15 is turned the planetary gear I'I6 will travel around the internal ring gear. III, thereby rotating the rack crank I19. The rack crank I19 has the gear teeth I80 meshing with the cylindrical rack I 0| (Figs. 14, 15 and 20), on the control valve. The cylindrical rack I8I is fixedly mounted with the control valve I63 by the springs I82 (Figs. 15) which are retained and caused to bear against the integral collar at the center of the control rack by the stud I83, thereby providing a means for preventing the overloading of the parts within the drive mechanism by allowing additional axial movement of the rack after the control valve I63 has stopped. The limit switch shaft I84 (Fig. 20) is matingly' received within a bore in the rack crank I19 and is securely pinned therein. The shaft extends outwardly through the bore in the planetary pinion I75 and the bearing I85 in the Worm gear cover I06. thereby providing a centralizing means for the worm gear I51 and planetary pinion H5. The pinion I8? is keyed to thev reduced end of the limit switch shaft I84 and is secured thereon by the nut I88. The rack I89 meshes with the pinion i6! and has the extended portions I90 (Fig. 13) which are slidably received within cooperating bores in the Worm gear cover I06, The rack I39 has a central trip pin I9I which engages the adjustable screws I92 on the mounting blocks I93 thereby providing a means for tipping the mercury switches I94 which, through the arrangement of their electrical contacts, effect the desired control. Positive action is secured by the spring 95, while the point of stoppage is. provided by contact of the plates I96 with the boss I97. The mounting blocks I93 are pivoted and retained by the capscrews I98. The mercury switches I94 are protected against damage or intrusion v of foreign substances by a cover I99 (Figs. 12 and 17).

The cap 200 (Figs. 14 and 15), prevents the escape of operating fluid and provides a stop for the control valve I63. Fluid lock of the control valve I63 is prevented by the groove and hole 20I which maintain the fluid in the area between the cap 200 andcontrol valve at reservoir pressure.

The spring 262 within the counterbore in the relief valve 203 (Fig. l5)- produces an axial thrust which is received on the extended end of the handwheel shaft 204. When fluid pressure is introduced from the passage 205 through the hole 206 into the annular port 291, action of this pressure on the shoulder 208 effected by the reduced portion of the relief valve will produce a force tending to compress the spring 202. Excessive pressure will cause the valve to move along its axial center line until the passage 205 will be in communication with the passage 209 and allow fluid to be by-passed to the reservoir. Fluid lockof the relief valve is prevented by the groove 2I0 and the hole 2II which maintain the fluid in the area between the relief valve and plug 2 I2 at reservoir pressure.

The flat surfaces on the threaded plugs 2I2' provide a means for applying a wrench thereto and thereby alter the point of stoppage of the control valve I63 or the compression on the spring. 282 in the control valve 203. The caps 2I-3 which are screwed on the extending ends of these'plugs together with the gaskets 2 l4 prevent the escape of fluid from the interior of the unit.

A manual means for releasing the relief valve 203 is provided by the handwheel 2I5. The

handwheel shaft 204 is rendered fluid tight by the packing 2'I6 and gland 2H, and has adjacent to its inner end the threaded portion 2I8 mating with cooperating threads in the stuffing box 219; hence, by rotating the handwheel 2I5 axial motion of the shaft 204 will be produced and trans holes 222 drilled to permit the flow of oil therethrough. The screen unit is retained within the control valve body 223 by the studs 224 through the integral flange portion 225-.

. The valves 226 and 221 (Figs. 15, 16 and 18), afford a means for filling and hydraulically looking the rotor unit. The valves are closely fitted within mating bores in the control valve body 223; being retained by the stufiing boxes 228 and rendered fluid tight by the p-ackings 229 and glands 230. The squared end 23I (Figs. 15 and 17) on the extended shaft of the valve 229 enters a mating squared hole in the driving gear 232; likewise, the squared end 233 (Figs. 16 and 17) enters a mating squared hole in the driven gear 234. In mesh with gears 232 and 234 the idler gears 235 (Fig. 17) comprise a train whereby both valves are turned in unison by the crank 233. All gears are retained within the case and cover 231; the entire unit being held in place by the tap bolts 238 and the washers 239. The lock 240 (Figs. 15 and 17) provides a means for locking the crank 235 and the enclosed gear train in any of the three positions as designated on the flange of the crank; i. e., Run, Stop, or Fill.

The suction piping 24I (Figs, 4, 5, 13, 17 and 18), connected to the passage 209 in the control body, supplies operating fluid to the pump I4 (Figs. 1, 4 and 5) which pumps the fluid. back into the passage 205 in the control body 223 through the pressure piping 242. The brake release piping 243 (Figs. 4, 5 and 9) connects passage 205 in the control body 223 with the brake release valve I25 through the hole I35 and also connects the under side of the lower brake disk I I9 with this passage through the hole 244.. The piping 245 (Fig. 5) and valve 249 perform a function in'the filling of the rotor reservoir by providing a communication between the piping 242 and the reservoir area I48.

With the foregoing description of the mechanics of our invention in mind, the method for filling the reservoir and interior portions of the torque unit as well as a description of the opening and closing cycles of the valve will now be given.

In order to work properly the interior of the torque unit as Well as all piping, ports, etc., must be completely filled with a fluid. For our unit we prefer to use oil although other fluids may be found to be entirely satisfactory. For filling the interior reservoir areas the crank 235 is revolved 180, from the position shown on Fig. 17; thereby bringing the word Fill opposite the indicating diamond. It will be noted that the valve 226 will be closed but that the valve 221 will be open due to the fact that it is provided with two port openings as may be seen on Fig. 18. By removing the plug 241 (Figs. 15 and 16) a suction hose or pipe line may be screwed into this aperture and connected to the oil supply drums or containers. The valve 246 (Fig. 5) is then opened and the vent plugs removed; i. e., 248 on the control valve body (Figs. 12, 1'7 and 18), 249 on the brake cylinder and 259 and 25I on the cover (Fig. 5). Then by starting the oil pump I4, oil will be drawn from the supply drums through the screen 220 and into the pump I4 through the suction piping MI. The pressure piping 242 will convey the oil from the pump to either chambers A and A or B and B; depending on the position of the control valve I63, while the filling pipe 245 will fill the interior reservoir system by discharging oil into chamber I48 which is intercommunicating with all reservoir areas. The air vent plugs are to be replaced when oil appears at their respective elevations, and when oil appears at the elevation of the sight glass in the gauge 252 (Fig. 5) the valve is ready for service.

During the opening or closing cycle of our butterfly valve, all parts and units are automatically controlled; so that, the human element does not enter into the proper functioning of the valve.

Assume the valve to be in the closed position with the rotor in the position indicated by the dotted lines on Fig. 6. The handle 253 on the control panel I8 (Figs. 4 and 5) is turned to the open position thereby establishing electrical contact through the mercury switch I4I at top of rotor mechanism with the electric by-pass control 9 which opens the needle valves 8. When water pressure has been equalized on both sides of the butterfly leaf, the equalized pressure switch 254 (Fig. 1) completes an electrical circuit which starts the motor I64 on the control unit I1 and thereby correctly positions the control valve I63. The mercury switches I94 (Fig. 13) stop the motor I54 and then simultaneously start the motor on the grease pump unit I5 and the oil pump motor I3 (Fig. 1).

With the control valve I53 in the position (as shown) for opening, (Fig. 14), oil is drawn from the reservoir area I53 (Fig. 6) through the pipe into the port I52 and into passage 209; thence through the screen 220 and into the pump I4 through the suction piping 24I. Pressure oil is delivered by piping 242 (valve 246 is closed) into the passage 205 where it is directed by the control valve I63 through ports I6I and 92 into chamber A which is in communication with chamber A through the pipe 95 (Fig. 6). At the same time, oil is delivered by the passage 205 to the brake release piping 243 (Fig. 5) entering passage I35 (Fig. 9) and locking the brake release valve in the closed position in the manner previously described. 011 also enters the passage 244 and exerts upward pressure on the under side of the lower brake disk II9 thereby disengaging the conical braking surfaces by raising the brake disk and compressing the springs I20. Oil then passes upward between the released braking surfaces and enters the top side of the upper brake disk H9 through the slot 255 and the hole 255 and compresses the springs I20 still further thereby disengaging the conical braking surfaces on the upper brake disk II9. With the two brake disks I I9 disengaged the pressure imparted on the vanes of the rotor 'II by chambers A and A will impart the necessary torque for opening the leaf 2. The oil displaced from chamber B flows into chamber B through the pipe 97, thence into the control valve 223 through the ports 93 and IE0 where it is directed into the reservoir area I53 by the control valve I53 through the ports I59 and 94.

The pressure gauge 251 (Fig. 4) and pressure cutout switch are connected with the chamber 205 by the piping 259 (Figs. 13 and 15) and the drilled holes 259 and 260; hence, when pressure is built up in chamber 205, as the rotor II comes to rest on the seat bars I00 (Fig. 6) the pressure cutout switch will break an electrical contact and stop the oil pump motor I3 and grease pump motor I5. The drop in oil pressure due to stopping the oil pump I3 will allow the springs I20 between the brake disks II9 to become effective and discharge oil through the brake release valve I23 into the reservoir I49 above; thereby permitting the brake disks II9 to engage the conical seats in the brake cylinder I9 and cover 20 and so look the mechanism in the new position.

It is well known to those versed in the hydraulics and operation of butterfly valves that valves of this type tend, after closure from the fully o'pened positioned is started, to close themselves, when water or other fluid is passing therethrough. This tendency of the leaf to overrun the operating unit must be carefully controlled in order to prevent the leaf from slamming shut and damaging the seals; or worse, rupturing the valve body. How carefully this contingency is eliminated will be apparent from the description of the closing cycle.

For closure, the handle 253 on the control panel I8 is turned to the close position thereby establishing contact with the control valve motor I64 which correctly positions the control valve I63; after which, the motor I64 is stopped and the oil pump motor I3 and motor on the grease pump unit I5 are started by the mercury switches I94.

I When serviced for closure, the control valve I63doe's not bring the ports I 60 and 205, nor ports I6I and 209 into full communication-only moving far enough to allow partial communication between the aforementioned pairs of ports; thereby effecting a throttling action on the oil passing therethrough. The adjustable plug 2I2 provides a means for varying the amount of throttling necessary as dictated by actual operating conditions. Further, it will be noted that oil being discharged from chambers A and A does not flow into the reservoir but is delivered directly to the 'oil pump I4 through the ports 92, NH, passage m9,

and the piping 2''. Since this is true, when the leaf 2 tends to turn the rotor II, the resultant increase in pressure in chambers A and A cannot escape faster than it is being pumped into chambers B and B through the piping 242, passage 205 and ports I63 and 93. Hence, by this protiionand by the throttling of the ports as previously described the speed of closure of the leaf 2 -is in constant control,

A means for drawing additional 011 into the oil pump 54 to make up for oil which may have escaped past the seals and provide the necessary additional oil for disengaging the brake disks I I9 is provided by the ball check valve 26I (Fig. 18) which is retained by the cage 262. This perinits oil to be drawn from the reservoir area I53 into passage 209 through port I62 in order to off- :set any partial vacuum in the passage 209 caused by the leaf tending to overrun the torque unit,

butdoes not allow oil to escape into the reservoir under the conditions previously described.

When the rotor II comes to rest on the bars I00 and the leaf is closed, the pressure cutout switch will stop the oil pump motor I3 and the motor on the grease pump unit 15. Contact will have been reestablished with the electric by-pass fcontrol'9 by the mercury switch I4'I thereby closing the needle valves 8 and this completing the closing cycle.

While in the foregoing we have described specific embodiments of our invention, it is nevertheless to be understood that in practicing the same we may resort to any andall modifications falling within the scope of the appended claims defining the invention. In the claims, as in the foregoing description, where it is mentioned that fluidway pressures at opposite sides of the valve leaf are equalized or balanced, it will also be unbalance or equality of pressures favorable to valve operation.

We claim:

1. In a valve, the combination with a casing having a throughway for fluid, of a valve element pivotally supported within said casing for controlling the flow of fluid in said throughway, a torque unit connected to said valve element, means for equalizing pressures at the upstream and downstream sides of said valve element, and means responsive to said equalized pressures for actuating said torque unit.

2. The combination with a pivotally mounted valve element and casing therefor, of a rotor element and its housing, said rotor element and housing cooperatively providing a plurality of fluid pressure compartments connected in pairs, means connecting said rotor element with said Valve element, means for equalizing pressures at opposite sides of said valve element, and means for increasing the fluid pressure within one pair of connected compartments while decreasing the fluid pressure in another pair for actuating said rotor element upon substantial equalization of pressures at said opposite sides.

3. In a structure of the character described, a water-way having a valve-closing element therein, and valves including passages leading from the upstream side of the valve-closing element to the downstream side, and having entrances into the downstream side at exactly opposite l0- cations to discharge streams from the upstream side against each other in the downstream side for energy dissipation.

4. In a valve of the type described, a casing having a throughway for fluid, a valve element pivoted within said casing and movable into open and closed positions relative to said throughway, said casing having its upstream end portion of generally cylindrical formation and its opposite downstream end portion of generally conical formation, means for equalizing pressures at opposite sides of said valve comprising means for bypassing fluid from within said cylindrically formed portion at the upstream side, and means for discharging the bypassed fluid into the fluidway within said conically formed portion at the downstream side in opposed impinging streams.

5. In a valve, a casing having a throughway for fluid, a valve leaf supported within said casing and pivotally movable into open and closed positions relative to said throughway, a torque unit having a rotor element connected to said leaf, means for balancing pressures at opposite sides of said leaf comprising valved means for bypassing fluid from one side of said leaf to the other and for discharging the bypassed fluid into said fluidway at the downstream side in opposed impinging streams, and means responsive to said balanced pressures for actuating said rot-or element and leaf.

6. In a valve having a casing providing a throughway for fluid and a valve element pivotally movable within said casing into open and closed positions relative to said throughway, an actuating motor for said element including a liquid-tight housing and a rotor within said housing connected to said valve element, means including said rotor for dividing said housing into pressure compartments, means for continuously maintaining liquid within said compartments,

means for actuating said rotor and thereby said pivoted valve element including means for producing a regulable diiferential of pressure on the liquid in different compartments-said valve element having a bearing in said casing, and means controlled cojointly with said last named means for supplying lubricant under pressure to said bearing.

'7. In a valve having a casing providing a throughway for fluid and a valve leaf pivotally supported within said casing to control the flow of fluid in said throughway, a rotor element connected to said leaf, a housing for said element and means including said element forming fluid pressure compartments within said housing, a reservoir for fluid, means for bypassing fluid from the upstream to the downstream side of said leaf for adjusting the relative pressures at said opposite sides, and means responsive to said relative pressures for actuating said rotor element, said last named means including means for pumping fluid from said reservoir for increasing fluid pressure in one of said compartments and means for simultaneously discharging fluid to said reservoir for relieving fluid pressure in another compartment.

8. The combination in a rotor-operated valve having a pivotally mounted valve leaf and casing therefor, of a rotor element and its housing, said :rotor element and housing cooperatively providing a plurality of pressure compartments, means connecting said rotor element with said leaf, means for selectively energizing and relieving :said compartments in groups for actuating said rotor element in opposite directions, means for balancing fluid pressures within said casing at opposite sides of said leaf, and means responsive to said balanced pressures for initiatin the operation of said energizing and relieving means for actuation of said rotor element in one of said directions.

9. The combination in a rotor-operated valve having a pivotally mounted valve leaf and casing therefor, of a rotor element and its housing, said rotor element and housing cooperatively providing a plurality of pressure compartments, means within said rotor element for connecting nonadjacent pressure compartments in pairs, means connecting said rotor element with said leaf, means for energizing and relieving said pairs of compartments for actuating said rotor element in opposite directions, means for bypassing fluid around said leaf for adjusting the pressure at the downstream side relative to the pressure at the upstream side, and means responsive to said relative pressures for initiating the operation of said energizing and relieving means for actuation of said rotor element in one of said directions.

10. The combination in a valve structure having a throughway for fluid and a valve leaf pivotally supported for movement into open and closed positions relative to said throughway, of a torque unit for moving said leaf comprising a rotor element and housing therefor, means including said rotor element forming pressure compartments substantially diametrically opposed in pairs, means for selectively energizing and relieving said pairs of compartments including a pump for delivering fluid under pressure to the respective pairs, means for discharging fluid from the other compartments includin means for maintaining the rate of fluid discharge substantially equal to the rate of fluid admission, means for equalizing fluid pressures at opposite sides of said valve leaf, and means responsive to said equalized pressures for controlling the operation of said pump.

11. The combination in a valve structure having a throughway for fluid and a valve leaf pivotally supported for movement into open and closed positions relative to said throughway, of a torque unit for moving said leaf comprising a rotor element and housing therefor, means forming a fluid reservoir space, means including said rotor element forming pressure compartments substantially diametrically opposed in pairs, means for selectively energizing and relieving said pairs of compartments including a pump for delivering fluid under pressure to the respective pairs, means for supplying said pump with fluid including a connection with said reservoir space for opening movement and a connection with other compartment for closing movement, means for energizing and relieving compartments of a pair at substantially equal rates, means for bypassing fluid around said leaf for adjusting the relative fluid pressures at opposite sides, and means responsive to said relative fluid pressures for controlling the operation of said pump.

12. The combination in a valve structure hav ing a throughway for fluid and a valve leaf pivotally supported for movement into open and closed positions relative to said throughway, of a torque unit for moving said leaf comprising a rotor element and housing therefor, means forming a fluid reservoir space, means including said rotor element forming pressure compartments substantially diametrically opposed in pairs, means for selectively energizing and relieving said pairs of compartments including a pump for delivering fluid under pressure to the respective pairs, means for discharging fluid from the other compartments comprising a connection to said reservoir for opening movement and a connection to the intake side of said pump for closing movement, means for substantially balancing fluid pressures at opposite sides of said valve leaf, and means responsive to said substantially balanced pressures for initiating the operation of said pump.

13. In a valve of the type described, a casing having a throughway for fluid and having its downstream end portion of generally contractin conical formation in the direction of flow, a valve element pivotally movable within said casing into open and closed positions relative to said throughway, and means for bypassing line fluid in separate streams from one side of said valve element to the other, said means including passages having inlet connections with said throughway at the upstream side of said element and having outlet connections with said throughway at the downstream side in said conically formed end portion of said casing, said outlet connections being oppositely disposed and having their axes of flow in a common plane for directing said streams of bypassed fluid against each other for energy dissipation.

14. In a valve of the type described, a casing having a throughway for fluid, a valve element pivoted within said casing and movable into open and closed positions relative to said throughway, said casing having its upstream end portion of generally cylindrical formation and its opposite downstream end portion of generally contracting conical formation in the direction of flow, and means for bypassing line fluid in streams from the upstream side of said valve to the downstream side, said means including passages separately connected at their inlet and outlet ends respectively to said upstream and downstream portions of said casing, said passages bein connected to said downstream portion at opposite locations and having a substantially common axis of flow at said outlet ends for directing said streams of bypassed fluid into said casing for impingement of one stream against another within said conically formed end portion.

15. In a valve, a valve element, a casing for said element providing a fluidway having its axis of flow horizontally disposed, and means for bypassing fluid in streams around said element including passages having separate inlet connections with said casing at the upstream side of said element and having similarly separate outlet connections with said casing at the downstream side, said outlet connections being oppositely disposed at a level below said horizontally disposed axis of flow for returning said streams of bypassed fluid to said casing for impingement within said fluidway substantially at said lower level.

16. In a structure providing a fluidway, a valve member movable into open and closed positions relative to said fiuidway, and means for bypassing fluid in streams around said member, said means including passages having separate inlet connections with said fluidway at the upstream side of said member and having separate outlet connections with said fluidway at the downstream side, said outlet connections being oppositely disposed and having their aXes of flow in a common plane for directing one stream of bypassed fluid against another for energy dissipation.

17. In a structure providing a fluidway, a valve member movable to and from a closed position relative to said fluidway, means for bypassing fluid from the upstream to the downstream side of said valve member for relatively adjusting fluidway pressures at said opposite sides when said member is in the closed position, and means responsive to said relatively adjusted fluidway pressures for moving said member from said closed position.

PHILLIP A. KINZIE. JOHN L. SAVAGE. MERLE E. NANTZ. 

